H-60 / S-70 Blade Burn Pod Set

Presents blade de-ice heater mat condition evidence at the rotor.

Blade burn pod set product image.
What it is

The H-60 / S-70 Blade Burn Pod Set, used with the UxValidator™ Series II, presents the condition of the blade de-ice heater mats so maintainers can troubleshoot at the rotor rather than removing and replacing components on suspicion.

Dependency

This configuration operates in conjunction with the UxValidator Series II platform and is not a standalone solution.

What it enables

Heater mat testing applies a precisely controlled 1-amp current stimulus and continuously measures the resulting voltage. The heater mat elements are tested in rapid succession, with all results logged automatically into memory. Test time for the 4 main rotor blades drops from 4 hours to under 30 minutes.

Role in Condition-Based Intelligence™
  • Listen: structured observation of heater-mat behavior
  • Know: preserves comparable context across blades and maintenance events
Capability
  • Presents blade de-ice heater mat condition evidence at the rotor
  • Reduces heater mat resistance test time to less than 5 minutes per blade
  • Simple, fast, menu-driven procedures
  • No external breakout box required
  • Current limit circuit automatically removes power from blade if monitored current exceeds 1A threshold
  • Compatible with all H-60 model blades
  • AED Approved (Aviation Engineering Directorate)
  • Replaces locally fabricated TGN55-01052-041
  • Complies with TM 1-1520-237-23 and TM 1-1520-280-23
Aircraft & configuration applicability
  • H-60 — blade de-ice heater mat domains
  • HH-60W — Blade Burn configuration
  • S-70i/M — Blade Burn configuration
Part numbers & variants
  • 12-1012-01 — H-60/S-70 Blade Burn Pod Set
  • 18-1140-00 — Blade Burn Set (HH-60W)
  • 18-2140-00 — S-70i/M Blade Burn Set
Lifecycle & continuity

Blade Burn expands rotor-system coverage while preserving a consistent evidence baseline within the same UxValidator environment.

Manuals & Firmware
ServicePart NumberApplies ToNIINManualsFirmware Rev
US Army12-1012-01H-6001-647-3874Blade Burn User’s and Maintenance Manual, PN 12-1012-05, Rev 36
US Air Force18-1140-00HH-60W01-708-1968Blade Burn Set Maintenance Manual, PN 18-1140-41, Rev 23
S-70M/i18-2140-00S-70i/MBlade Burn Set Maintenance Manual, PN 18-1140-40, Rev 33

*Not a calibrated item; no firmware required.